Both centers together reflect our competence in designing and building scraper reclaimers. The design of bucket wheel mechanism of bucket wheel. Humanmachine interface hmi the hmi system links the operator and the programmable logic control plc control system via a userfriendly, onscreen interface. For continuous stacking an reclaiming of crushed bulk materials, economics solutions can only be achieved by the use of combined bucket wheel stacker reclaimer. Then the static analysis of the main structure was done by using. Stacking and reclaiming are both materials handling processes we support. Metsos stacker reclaimer parts, retrofits, and rebuilds can help you achieve. Figure 24 stackerreclaimer at the coal pile at the plomin power plant in croatia 56 iea clean coal centre blending of coals to meet power station requirements 7 list of tables. A reclaimer s function is to recover bulk material such as ores and cereals from a stockpile. The new berth shiploader was designed to load ships at the rate of 6,000 tons per hour. Railmounted stackertunnel reclaimers, which can build longitudinal piles over tunnels, offer high.
Chutes for stacker reclaimers generation of a design method. Stackersreclaimers bedeschi midwest conveyor company. Boom structure stiff boom structure limits drawdown and boom twist under digging loads. Thyssenkrupp robins products circular stackerreclaimers. Blending of coals to meet power station requirements. Elecon bucket wheel stacker reclaimermachine can stack the material to form the stockpile or reclaim the stockpiled material and feed onto themain line conveyor. Stackerreclaimers, shiploaders and conveyor systems ems. Our stackerreclaimer solutions are designed with your specific. Railmounted bucket wheel stackerreclaimer with a slewing boom 21. Manage your stackerreclaimer for better stockpiles. Hps outdoor stackerreclaimers are custom designed to meet site specific requirements such as capacity, yard limitations or environmental conditions. Capacity calculation of stackerreclaimer if this is your first visit, be sure to check out the faq by clicking the link above. This type of stacker reclaimer is an integrated system designed for storing and reclaiming large volumes of granular bulk material.
Understanding the operational requirements, a new control system was developed from scratch, including functional specification, design, programming, implementation and training. Pdf methodology to calculate the effective reclaiming capacity. I need english version sandard specification, operation manual, maintenance handbook about stacker and reclaimer, because our products are saled to other countrys. Radial stacker circular stacker reclaimer fixed stacker twin boom stacker linear travelling stacker twin boom scraper reclaimer portal reclaimer semi portal recalimer bridge recalimer bucket wheel. Stac electronics, originally incorporated as state of the art consulting and later shortened to stac, inc. Juli has set up the strategic cooperation between the best designing institutes and manufacturers to supply full service to the global customers. Coal terminal stackerreclaimer bucket wheel machines and ship loaders duration. Bucketwheel stacker reclaimers parts and refurbishments to. Each stacker reclaimer is designed using the complete system philosophy. Hps outdoor stacker reclaimers are custom designed to meet site specific requirements such as capacity, yard limitations or environmental conditions. Combined stacker reclaimers can operate as stackers or as reclaimers. Parametric modeling is done by using the proe wildfire5 software. In the paper, the main structural of the bucket wheel stacker reclaimer was designed based on virtual prototype technology.
Bucketwheel stacker reclaimers metso stacker reclaimers offer the most technologicallyadvanced list of standard features in the industry. Join the grabcad community today to gain access and download. Mar 23, 2014 westshore terminals, vancouver bc, march 23, 2014. Position monitoring monitoring of luff, slew and long travel upon stacker reclaimer machinery using the hengstler ac61 series encoder. Protocol stack software is a set of hierarchical network protocols that manage the flow. Main structural design and motion simulation of stacker. Analysis of reclaiming process of bucket wheel stackerreclaimer.
An experienced team of engineers is committed to advise you regarding the layout of storage areas and in the application and design of stockyard machines. Our oem knowledge in properly stabilizing and jacking the machine is key to a safe and successful project. Time and again, cooper splittotheshaft bearings have proved up to the challenge of heavy industrial applications, which means they are the perfect solution for stackerreclaimers. Stacker reclaimers consist of a series of articulated belt conveyors to form a variable geometry material transfer route for the stacking and reclaiming of bulk. Scraper reclaimers are being increasingly employed worldwide in open storages as well as in enclosed or covered bulk storages. Designed for heavyduty work, our stacking and reclaiming systems can be combined with products from all types of crushing installations. In this research of the economical design different components have been described. Stacking systems with experience across all aspects of the coal and the material handling supply chain, cdg provides invaluable expertise to clients that produce, transport andor consume bulk materials. Trf stacker cum reclaimers are in operation at all major. Stacker cum reclaimers the stacker reclaimers are used extensively in stockyards and are ideal for ensuring endtoend logistics between incoming raw materials and their processing in the plant. Our stacker reclaimer solutions are designed with your. The machine is designed to operate with a yard conveyor for stacking and discharging at the same end during reclaiming i. Our stacker reclaimers result in lower operating costs, increased storage and improved product quality.
This allows the aforementioned stacker and reclaimer systems to be used for a large number of industries, and also allows full compatibility with most of the aftermarket equipment installations and fixture parts. Main structural design and motion simulation of stacker reclaimer. The grabcad library offers millions of free cad designs, cad files, and 3d models. Stacker reclaimer stacker reclaimer stacker reclaimer stacker reclaimer stacker reclaimer stacker reclaimer. At cdg we offer proven coal stockpile management solutions.
Some applications call for a radial stackers and overpile reclaim boom. Richmond engineering works specializes in design engineering, fabrication and installation along with inspections and upgrades for the work horses of the storage yard. Stackerreclaimers, shiploaders and conveyor systems. They can stock material in stockpiles and reclaim them with a bucketwheel at the boom tip. Stacker reclaimer installation greenberry industrial.
This type stacker reclaim setup will create and reclaim a kidney shaped pile of material. Bruks stacker reclaimer designs include both linear and circular models. Setch design was chartered to extensively scan 3 sets of rail each over a kilometre long and report on the multiple alignment parameters. Stackerreclaimer fmw 360 degree stackerreclaimer capable of stacking 6 million cubic feet of wood chips. Takraf combined stacker reclaimers with bucketwheel boom are primarily. Wolf mhs designs and manufactures stacker reclaimers for many applications. Takraf combined stacker reclaimers with bucketwheel boom are primarily employed where medium or large or very large material flows are to be stacked and then later reclaimed by. The new dravo stacker reclaimers were each designed for an average output of 3,000,000 tons per hour. Metso stacker reclaimer control systems are designed with the operator in mind, from the novice to the experienced controls technician. It consists of a luffing and slewing belttype stacker and a luffing and slewing raketype chain reclaimer to manage a semicircular storage pile. Where higher flow rates andor longer boom lengths are required, we prefer a machine design in which the bucketwheel and counterweight boom are combined. Automation of stackerreclaimers for bulk materials new.
A stacker is used to stack the material reclaimers are volumetric machines and are rated in m 3 h cubic meters per hour for capacity, which is often converted to th tonnes per hour based on the average bulk density of. Stacker reclaimer 3d model available on turbo squid, the worlds leading provider of digital 3d models for visualization, films, television, and games. Then the static analysis of the main structure was done by using fea method. The circular stackerreclaimer is designed for 360 degrees of rotation. Firstly the bucket wheel stacker reclaimer was built by using 3d design software solidworks. Bucketwheel stacker cellless or celltype bucket wheel construction is available depen metso stacker reclaimer control systems are designed with the. The design criteria included requirements to fully automate the entire chip handling system truck dumps, screens, rechipper, conveyors, stacker reclaimer. Installing and servicing bearings between the bucket wheel and drive can be extremely difficult. A reclaimer is a large machine used in bulk material handling applications. Combined stackerreclaimers are single unit machines which can operate in both stacking and reclaiming modes separately. The stacker reclaimer designed by haijian can maximally meet overall design manufacturability, equipment use reliability, and advancement. Time and again, cooper splittotheshaft bearings have proved up to the challenge of heavy industrial applications, which means they are the perfect solution for stacker reclaimers.
Then the static analysis of the main structure was. Our stackerreclaimer solutions are designed with your. Combined stacker reclaimers are single unit machines which can operate in both stacking and reclaiming modes separately. Capacity calculation of stacker reclaimer if this is your first visit, be sure to check out the faq by clicking the link above. Pdf bucket wheel stacker reclaimer is used for the stacking and. Our comprehensive choice of highquality stackers and reclaimers for the cement industry fit your specifications giving you efficiency gains and reliable performance. Not only are these systems economical alternatives to those which involve separate reclaimer and stacker cum reclaimer, but they also permit a high degree of automation in both modes of operation. Combined stackerreclaimers thyssenkrupp industries india.
The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Not only are these systems economical alternatives to those which involve separate reclaimer and stackercumreclaimer, but they also permit a high degree of automation in both modes of operation. From extraction, processing and transportation to bulk material storage and shipping, mining operations teams face many challenges to minimize. The design consists of a slewing and luffing stacker to stack the material, a bent chain slewing and luffing reclaimer and a central column which includes a feeding and discharge hopper. Custom design metso stacker reclaimers are custombuilt for each individual applica. Rated design capacity stacking tph reclaiming tph m technical particulars of stacker reclaimer m service trf. Custom design metso stacker reclaimers are custombuilt for each individual application, with the customers needs in mind. Find coal stacker reclaimers related suppliers, manufacturers, products and specifications on globalspec a trusted source of coal stacker reclaimers information. Bucket wheel stacker reclaimer for iron ore this machine is part of a complex stockyard system delivered completely by takraf. Pdf steel optimization of stacker recalimer grd journals. How to design and improve stacking and reclaiming systems.
Rockwell automation mining solution stacker reclaimers. Railmounted stacker tunnel reclaimers, which can build longitudinal piles over tunnels, offer high. Then the motion simulation was finished by using adams, and the velocity curve was described. Bucketwheel stacker reclaimer brochure metso corporation. Takraf combined stacker reclaimers with bucketwheel boom are primarily employed where medium or large or very large material flows are to be stacked and then later reclaimed by the same machine. Our machines are all specifically designed to our clients requirements and. It is known primarily for its lempelzivstac lossless compression algorithm and stacker disk compression utility for compressing data for storage.
Position monitoring monitoring of luff, slew and long travel upon stackerreclaimer machinery using the hengstler ac61 series encoder. Finite element analysis stateoftheart finite element analysis software allows our engineers to evaluate high stress areas prior to. Analysis of reclaiming process of bucket wheel stackerreclaimer based on dem. Stacker cum reclaimers the stacker reclaimers are used extensively in stockyards and are ideal for ensuring endtoend. The rail mounted stacker reclaimer is suitable for serving two parallel stockpile, one on either side of the track rails. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray.
Trf has engineered and supplied stacker reclaimers for coal, iron ore, limestone, sinter and coke. Stacker reclaimers bruks customizable stacker reclaimer product line includes automated storage solutions for a wide variety of bulk materials. One is in germany located in gelsenkirchen and the other one in india located in chennai. The storage with circular stacker reclaimer is part of a coal handling.
So elecon decided to design the new spike type model of the bucket. Stackerreclaimer position monitoring hengstler encoder. Stacker reclaimers are designed as either railmounted or mobile on crawler tracks and are trenching or slewing type machines. In collaboration with our supplier partners, the following machines are offered. The paper presents the procedures for determining external loads caused by resistancetoexcavation for bucket wheel excavators or grabbing soil for bridgetype coal stacker reclaimers, as well as a short description of the model upon which is based and defined. Expertise counts replacing the slew bearing or slewing components is one of the most difficult and hazardous jobs on a stacker reclaimer, but metso is here to help.
Parts and refurbishments to engineered standards bucketwheel stacker reclaimers for smoother operations and extended. In this paper, parametric modeling is done by using the proe wildfire5 software. This type stacker reclaim setup will create and reclaim a. Richmond engineering works specializes in designengineering, fabrication and installation along with inspections and upgrades for the work horses of the storage yard. The business scope involves in supplying of belt conveyor, stacker reclaimer, ship unloader, machine parts, and related spare parts, such as apron feeder parts, stacker reclaimer parts and etc. Stackerreclaimer systems manufactured by kee projects are known for their loadhandling pedigree, and high modularity. In this part of research, designing a stacker reclaimer in software staad. The trencher design basically differs from approximately one bucket depth. A reclaimers function is to recover bulk material such as ores and cereals from a stockpile.
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